Reduced yield stress for zirconium exposed to iodine: reactive force field simulation
© Rossi et al.; licensee Springer. 2014
Received: 3 July 2014
Accepted: 22 October 2014
Published: 4 November 2014
Iodine-induced stress-corrosion cracking (ISCC), a known failure mode for nuclear fuel cladding, occurs when iodine generated during the irradiation of a nuclear fuel pellet escapes the pellet through diffusion or thermal cracking and chemically interacts with the inner surface of the clad material, inducing a subsequent effect on the cladding’s resistance to mechanical stress. To complement experimental investigations of ISCC, a reactive force field (ReaxFF) compatible with the Zr-I chemical and materials systems has been developed and applied to simulate the impact of iodine exposure on the mechanical strength of the material. We show that the material’s resistance to stress (as captured by the yield stress of a high-energy grain boundary) is related to the surface coverage of iodine, with the implication that ISCC is the result of adsorption-enhanced decohesion.
KeywordsZirconium Iodine Stress corrosion cracking Failure Molecular dynamics Simulation Reactive force field Grain boundary
Iodine-induced stress-corrosion cracking (ISCC) is a complex phenomenon with significant interest to the nuclear industry. One of the major fission products of uranium is iodine, which is corrosive to zirconium-based cladding. The van-Arkel process , developed in 1925, catalogued the reaction between zirconium and iodine for use as a method of metal purification, utilizing the volatility of the tetra-coordinated iodide, ZrI4. Despite this known reactivity between zirconium and iodine, zirconium was chosen as a cladding material due to its general corrosion resistance, good thermal conductivity, and low cross-section to thermal neutrons ,. There have been a significant number of studies regarding the effects of iodine on Zr-based cladding materials and the pellet-cladding interactions (PCI) which occur on the inner surface of the cladding, such as those by Lyons et al.  and Atrens et al. . In work by Lyons et al. , and others -, fission products of interest to PCI corrosion have included cesium and cadmium in addition to iodine, all of which have a weakening effect on the mechanical strength of zirconium, as supported in theoretical work by Wimmer et al. . It can be difficult to collect reactor-relevant experimental data due to the irradiation damage, exposure to high-energy atom bombardment, and reactor conditions the cladding is subjected to during its lifecycle. Much of the available experimental data regarding ISCC has been in controlled conditions, utilizing halide-solutions, such as the work of Francon , Goryachev , and Park . However, it remains unknown how the stress-corrosion response initiates ,, since post-failure analysis precludes examination of this critical first step.
ISCC can involve multiple, non-linear, and possibly parallel, reaction steps with regards to the overall process. The complex nature of ISCC lies in the governing kinetics and potential pathways of the reaction. The cladding material itself is usually comprised of Zircaloy-4 or Zirlo. The general corrosion process of zirconium alloys has been documented in previous experimental work by Farina -, Francon  and Kim , among others. Parallel reaction paths can arise due to the iodine decay chain, introducing mechanical effects as iodide phases decompose to chemically inert xenon. Considerations should also be given to the presence of the 8-10 μm thick passive oxide layer that protects the inner surface of the cladding . This oxide layer is the first defense of the cladding material from ISCC, and the means via which it is compromised during an ISCC event is unclear . It is possible that synergistic interactions with the electropositive fission products (Cs, Cd, Sr, among others) can chemically modify and/or mechanically weaken the oxide, undermining its passivity. The significance of grain-boundaries and triple-points was made apparent in recent investigations by Park . A fundamental approach to modeling ISCC, therefore, should involve a deconstruction of these effects, to assess their individual contributions, prior to a final integration.
In addition to molecular iodine aggregation, the properties of systems such as surface adsorbates, dimers of molecules, and mixed crystal systems were also modeled as being pertinent to the overall reaction scheme. The focus of the present work is now on the integration of the molecular and crystallographic studies into a molecular dynamics (MD) based model for simulating the interactions between zirconium and iodine. Although the interactions between the oxide and Cs and I, as primary fission products, are also of great interest, the challenges inherent to the development of interatomic potentials for ternary systems and beyond necessitate that we begin with the Zr-I binary. Specifically, we perform molecular dynamic simulations for the interactions of iodine with the 0001 (basal) plane of zirconium, which is known to provide the greatest resistance to ISCC.
While density-functional theory (DFT) was previously utilized to examine the molecular, solid state, and gaseous interactions pertinent to the Zr-I system, - the approach is computationally expensive and thus impractical for the study of the interaction of I with grain-boundaries that intersect the surface, and its effect on the stress-strain response. ReaxFF, a reactive force field developed by van Duin et al. , enables simulation of large systems (i.e. >104 atoms), based on a training set created by molecular and solid-state DFT calculations. ReaxFF MD simulations can predict chemical reactions (including changes in bonding) and diffusion pathways and materials properties while remaining computationally tractable. The specific details of computational models used have been published previously -, and were used in the training set for the ReaxFF force field parameters . The Large-scale Atomic/Molecular Massively Parallel Simulator, LAMMPS ,, was used to perform the ReaxFF-MD  simulations described herein.
Due to symmetry the energies are periodic every 60°, with reflective symmetry and a local minimum about 30°, at which angle every other plane parallel to the surface is coincident. Based on the relations in Figure 1, we selected a grain boundary with 15° tilt angle, as this creates a high-energy grain boundary that would be anticipated to be the most vulnerable to reaction with iodine . Since the scope of this study is to demonstrate the utility of Reax-MD simulations to explore the synergies between chemical and mechanical effects, we defer systematic study of other grain boundary systems for future work.
Reax-MD simulations were then performed by introducing varying amounts of iodine into the vacuum space between the periodic slabs of the Zr(0001)-oriented bicrystals. Each simulation contained 31,500 Zr atoms divided into two single crystals 20 atomic layers thick, separated by the grain-boundary. An energy minimization was performed and then the volume and atom positions in the simulation supercell were equilibrated to 500°C and 0 MPa in the plane of the bicrystal. Due to the heavy mass of the atoms, a large step size could be used for the MD of 10 fs/timestep. Given the equilibrium cell volume and the number of iodine atoms introduced, the effective partial pressure of iodine was determined. Iodine was introduced in the atomic state, simulating radiolytic release. Iodine may also be present in other chemical states: molecular I2, cesium iodide, or zirconium iodide vapors, but these were not treated within this study. Since it is known that molecular iodine adsorbs onto zirconium metal surfaces without a barrier, it is expected that atomic iodine should behave similarly to molecular iodine . Following this step, MD simulations were performed under conditions of constant strain rate and at a constant temperature of 500°C. The temperature was selected to be representative of fission gas environments encountered during fuel pellet power cycles. The strain was applied in the direction perpendicular to the grain boundary at a rate of 108/s, or 10% over the 1 ns simulation. The stress in this direction was computed and normalized to the slab cross-sectional area to obtain the effective stress corresponding to the strain every 50 time steps. Subsequently, the stress-strain curve for the bicrystal was obtained for a range of iodine partial pressures ranging from 0-12 MPa. Pressures in this range are representative of the fission gas environment within the fuel-pellet gap. Stress-strain data is available directly as an excel file in the Additional file 1.
A further distinction noted in Figure 4 relates to the change in iodine film structure between 0.53 MPa and 1.7 MPa: In the lower pressure case, the iodide film constitutes a partial monolayer, at the higher pressure, a phase transformation has occurred in the surface phase, resulting in the intermingling of surface Zr and I atoms, according to the agglomeration pathway outlined above . The reorganization of the surface layers that accompanies the surface transformation provides an additional impetus for initiating the crack-opening at the grain-boundary/surface intersection, although the mechanistic aspects associated with this should be explored more thoroughly in future work. While very little direct incorporation of iodine into the grain boundary was observed, it has been speculated that grain boundaries facilitate diffusion of iodine into the material due to their excess volume. Relative to the chemisorption effect, however, this mechanism is slow and the material weakening observed herein is a consequence of the iodide film formation and subsequent disorder that it introduces into the surface layers of the material, which result in overall weakening and enhanced susceptibility to mechanical deformation.
In summary, the reactive force field simulations demonstrate that iodine chemisorption leads to a reduction in the resistance of a high-energy grain-boundary in zirconium metal to applied stress, and undergoes a chemisorption mediated reaction to form a zirconium iodide film. The extent to which the relative yield stress is lowered is linearly related to the surface coverage of adsorbed iodine. The methodology demonstrated in this work can now be extended to explore the mechanistic interactions between iodine, iodide-films and stress states at the intersection between the grain-boundary and the surface, as well as the volatilization of zirconium iodide under reactor conditions.
MR developed the ReaxFF potential and performed DFT and LAMMPS simulations along with data analysis. CT also performed LAMMPS simulations and analysed the results. AvD provided assistance with development of the ReaxFF potential. All authors played contributing roles in the writing and approval of this final manuscript.
Density functional theory
Iodine-induced Stress Corrosion Cracking
Large-scale Atomic/Molecular Massively Parallel Simulator
Reactive Force Field
This research was performed at Los Alamos National Laboratory and was supported by the Consortium for Advanced Simulation of Light Water Reactors (http://www.casl.gov), an Energy Innovation Hub (http://www.energy.gov/hubs) for Modeling and Simulation of Nuclear Reactors under U.S. Department of Energy Contract No. DE-AC05-00OR22725. The Los Alamos National Security LLC for the National Nuclear Security Administration of the U.S. Department of Energy under contract DE-AC52-06NA25396. The authors would like to acknowledge Robert Montgomery (PNNL) for his valuable input.
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